Pump-solutions-group Neptune Solenoid-driven Diaphragm Metering Pump AR Uživatelský manuál

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www.tacmina.com
PZ Series
Solenoid-driven Diaphragm Metering Pump
7 Thank you for purchasing this TACMINA product. Please read this
OPERATION MANUAL carefully in order to ensure that you will use the
product safely and correctly.
7 Be sure to keep this OPERATION MANUAL in a place where it will be
easily available for reference.
7 If the product you purchased conforms to special specifications not
described in this OPERATION MANUAL, handle the product according to
details of separate meetings, drawings and approved documents.
Please read this OPERATION MANUAL carefully before use.
Operating the pump incorrectly in disregard of these instructions
may lead to death, injury and/or cause property damage.
OPERATION MANUAL
PZ-31/61/12
ARPZ-31/61/12
Applicable Models
This illustration is for PZ-31
7
TACMINA accepts no liability whatsoever for any damage caused by
malfunction of this product and other damage caused by use of this product.
H1-4_PZ総合取説_E.indd 2H1-4_PZ総合取説_E.indd 2 2008/02/29 10:43:212008/02/29 10:43:21
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Shrnutí obsahu

Strany 1 - PZ Series

www.tacmina.comPZ SeriesSolenoid-driven Diaphragm Metering Pump7 Thank you for purchasing this TACMINA product. Please read this OPERATION MANUAL care

Strany 2

9InstallationPiping!CAUTION• Connect the pipes to the pump properly.• Do not connect the pipes above a passageway. Do not install the pipes where the

Strany 3

10InstallationPump-mounting bolts (2 sets)Foot valveDrain cockSuction-pipe coverTankRelief/air-release hoseMain pipeAnti-siphon check valveInjection p

Strany 4

11InstallationPump-mounting bolts (2 sets)Foot valveDrain cockSuction-pipe coverTankRelief/air-release hoseDischarge-side jointSuction-side jointSucti

Strany 5 - Contents

12InstallationPipingModel for injection of sodium hypochlorite: PZ-31/61/12-CLIMPORTANT<Washing water line>• It is recommended that a washing wa

Strany 6 - Accessories list

13InstallationSuction-side jointSuction valveDraining of washing waterSuction-side pipe(downward gradient)Discharge-side jointAir-release hoseRelief v

Strany 7

14InstallationNutRetaining ringPVC braided hosePVC braided hose(1/4”×3/8”)NutRetaining ringPE tubePE tube(1/4”×3/8”)The connection procedure will be d

Strany 8 - Names of the parts

15InstallationInjection point(Rc1/2)Main pipeNozzle gripNut Anti-siphon check valveThis pump is provided with an anti-siphon check valve. Use this val

Strany 9 - Installing the product

16InstallationPE/FEP tube (1/4”×3/8”)Tube-fitting bodySleeveGripNutCeramic weight (E)*Foot valve⎫⎬⎭PE/FEP tube (1/4”×3/8”)Nut (A)Grip (B)Tube-fitting

Strany 10 - ■When curving a hose/tube

17Installation Anti-siphon check valveThis pump is provided with an anti-siphon check valve. Use this valve at the injection point unless there is a g

Strany 11 - ■ When installing the pump

18InstallationPE tube (1/4”×3/8”)Tube-fitting bodySleeveGripNutCeramic weight (E)*Foot valve⎫⎬⎭PP tube (1/8”×1/4”)Nut (A)Grip (B)Tube-fitting body (D)

Strany 12

1In order to ensure that the pump will be operated correctly and safely, this OPERATION MANUAL contains some guidelines for the user in the form of im

Strany 13

19Installation Anti-siphon check valveThis pump is provided with an anti-siphon check valve. Use this valve at the injection point unless there is a g

Strany 14

20InstallationNutRetaining ringNutRetaining ringPE tubePVC braided hosePE tube(1/4”×3/8”)PVC braided hose(1/4”×3/8”) PVC braided hose/PE tube• When b

Strany 15 - (1/4”×3/8”)

21InstallationNutAir-release hoseReturn to the tankor other container.Air-release jointAir-release hose(soft PVC)Air-releasejointNut PVC braided hose/

Strany 16 - Nozzle grip

22InstallationInjection point(Rc1/2)Main pipeNozzle gripNutDuck-bill cap✽ Do not remove this. Anti-siphon check valve w/ duck-bill capThis pump is pro

Strany 17 - Connecting

23InstallationAC200V3-phaseGFCI : Ground fault circuit interrupterCB : Circuit breakerMC1, 2 : Electromagnetic contactorTH : Thermal relayCP : Circu

Strany 18

24InstallationManufacturer For AC 100V For AC 200VM-System Co. MA-100 MA-200ManufacturerZMB2202-11 noise filterAihara Electric Co. SPB-300E sealed tra

Strany 19

25Operation• When using the pump for the first time• When resuming operation after a prolonged shutdown of operation• When the pump is gas-locked• Wh

Strany 20

26OperationAir releasing!WARNING• During the air releasing, chemical may suddenly gush out from the pipes and other parts. Lead the end of the relief

Strany 21

27OperationAir releasing(1) Before proceeding with the air releasing, check that the end of the air-release hose has been led back to the tank or oth

Strany 22

28Operation10SPEED(%)01009020PL403050607080Discharge-volume setting• The stroke speed can be adjusted by turning the stroke-speed adjustent dial loca

Strany 23

2• When using a pump without a relief-valve function, be absolutely sure to install a relief valve on the pipe right outside the pump on the discharge

Strany 24 - Electrical wiring

29MaintenanceMaintenance precautionsWARNING!• Ensure that nobody other than the operators and control personnel will operate the pump.• Take steps to

Strany 25

30MaintenanceAuxiliary ringBodyPump headHead bolt (cross-recessed machine screws)DiaphragmSpacerProtective diaphragmDiaphragm assembly*Replacing the d

Strany 26 - Operating precautions

31MaintenancePump headHead bolt (cross-recessed machine screws)O-ring (size: P14)NutRetaining ringBall stopperDischarge-side jointCheck ballValve seat

Strany 27 - Air releasing

32MaintenanceCheck ballValve seatBall stopperSeat packingCheck ballValve seatBall stopperSeat packingDischarge-side jointTube fittingHead bolt (cross-

Strany 28

33MaintenanceSuction-side jointTube fittingBall stopperCheck ballValve seatBall stopperCheck ballValve seatBall stopper Check ballValve seatValve seat

Strany 29 - Discharge-volume setting

34MaintenanceNutAir-release jointDischarge-side jointNutCase for duck-bill valveDuck-bill valveO-ring (size: P14)O-ring (size: P14)Ball stopperBall st

Strany 30 - Maintenance precautions

35MaintenanceO-ring (small)O-ring (large)✽ Coated with fluorine-based grease.Ensure that there is no gap here.Retaining nutMake sure that no gap will

Strany 31 - Replacing the diaphragm

3636-50_PZ総合取説_E.indd 3636-50_PZ総合取説_E.indd 36 2008/02/01 16:42:422008/02/01 16:42:42

Strany 32 - Maintenance

37TroubleshootingTroubleshootingWARNING!• Ensure that nobody other than the operators and control personnel will operate the pump.• Take steps to ensu

Strany 33 - ■Liquid-end material: FTC

38TroubleshootingTroubleCause RemedyThe pump runs, but no liquid is pumped.Air has found its way inside.(1) A liquid which easily vaporize is being us

Strany 34

01-06_PZ総合取説_E.indd 301-06_PZ総合取説_E.indd 3 2008/01/23 9:11:232008/01/23 9:11:23

Strany 35 - Discharge-side joint assembly

39Specifications1/4×3/8PE--VEC(2) (3)W-(4)S-(5)ULP-(6)31-NPR-(1)PZModel code✽ When selecting the pump model, first check the "Liquid-end material

Strany 36 - Replacing the relief valve

40Specifications1/8×1/4PP--FEC(2) (3)W-(4)S-(5)ULP-(6)31-NPR-(1)PZ(1) Model (discharge volume standard)Model Discharge volume31 30 mL/min(3) Hose stan

Strany 37

41Specifications1/4×3/8PE--CL-NP-(3)W-(4)S-(5)ULP-(6)31(1) (2)ARPZModel code1/4×3/8PE--CL-NP-(3)W-(4)S-(5)ULP-(6)31(1) (2)PZ(1) Model (discharge volum

Strany 38 - Troubleshooting

42SpecificationsLiquid-end materialModelPartModel for injection of general chemicalsModel for injection of boiler chemicalsModel for injection of sodi

Strany 39

43SpecificationsSpecificationModelSpecification31 61 12VEC VFC FEC FFC FTC VEC VFC FEC FFC FTC VEC VFC FEC FFC FTCMax. discharge volume*G/h 0.5 1.0 1.

Strany 40 - Model code

44SpecificationsModelSpecification31FEC (PP)Max. discharge volume*G/h 0.44L/h 1.68Max. discharge pressure*MPa 1.5psi 217Stroke speed 15 to 300 strokes

Strany 41

45SpecificationsModelSpecification31 61 12Max. discharge volume*G/h 0.5 1.0 1.6L/h 1.8 3.6 6.0Max. discharge pressure*MPa 1.0 0.8 0.4psi 145 116 58Str

Strany 42

46SpecificationsModelSpecification31 61 12Max. discharge volume*G/h 0.42 0.84 1.47L/h 1.6 3.2 5.6Max. discharge pressure*MPa 1.0 0.8 0.4psi 145 116 58

Strany 43 - Liquid-end material

47Specifications• The performance curves below represent the measurements taken under the conditions prevailing at TACMINA’s test facilities, and are

Strany 44 - Specification

48SpecificationsPerformance curveModel for injection of sodium hypochlorite: PZ-31/61/12-CLPZ−31−CL PZ−61−CL PZ−12−CLDischarge volume (L/h)Conditions:

Strany 45

4ContentsChecking out the product ...5Accesso

Strany 46

49SpecificationsPZ−31/61/12-VEC/VFC(120)(206)1181308110(150.5)152767616.5 70PVCUPNOPEPZ−31/61/12-FEC/FFC/FTC118(227.5)1308(120)14211069.517.597.5(195)

Strany 47

50SpecificationsExternal dimension(150.5)1101527616.57670NOEP(206)1181308Model for injection of sodium hypochlorite: PZ-31/61/12-CL(57)8(202)130118837

Strany 48 - Performance curve

51OthersPartRecommended replacement timeframe31/61/1221Relief valveQuantity per pumpValve seat assemblyEvery 10,000 hoursDiaphragm assembly (diaphragm

Strany 49

52Others31/61/12Quantity per pumpPart1Every 10,000 hours*1Diaphragm assembly (diaphragm, protective diaphragm, spacer)Every 10,000 hours*Valve seat as

Strany 50 - External dimension

53OthersSpare parts & options Spare parts• Nuts • Retaining rings • Joints • Air-release nozzles Options• Back pressure valveThi

Strany 51

54Others Minimum retention period for consumablesTACMINA will continue to supply consumables for its pumps for a period of eight (8) years after the m

Strany 52 - Consumables

EMM-001(1)12008/3/DDD

Strany 53

5IntroductionAfter unpacking the pump, check the following.• Is the pump the one that was ordered?• Do the details on the pump’s nameplate match what

Strany 54 - Explanation of terms

6IntroductionAccessories listModel for injection of sodium hypochlorite: PZ-31/61/12-CLModel w/ automatic air-release function for injection of sodium

Strany 55 - After-sales services

7IntroductionDischarge-side jointRelief valveSuction-side jointRelief/air-release portPump headCable groundDescription of productThis is a solenoid-dr

Strany 56 - 2008/3/DDD

8InstallationInstalling the product!WARNING• This pump does not have explosion-proof specifications. Do not install it in explosion-proof regions or i

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